Services

OMNI Engineering provides 3D scanning, reverse engineering and mechanical design services for Australian manufacturers, fabricators and product developers. We capture existing parts with metrology-grade 3D scanning and turn them into clean, manufacturing-ready CAD models and drawings — whether you’re replacing an obsolete component, remanufacturing a legacy part, or improving an existing design.

Reverse engineered mechanical component converted to parametric CAD model

3D Scanning & Reverse Engineering

Using our metrology-grade 3D scanner, we capture physical parts and assemblies with high accuracy, then convert the scan data into fully parametric SolidWorks models that can be modified, analysed and manufactured. Scanning is available in-house or on-site at your premises — ideal for large items, installed equipment, or parts that can’t leave the workshop.

We can scan objects from around 50 mm up to approximately 2 m in size, and offer scan-only data if you just need the raw geometry.

  • 3D scanning of components, castings and assemblies — in-house or on-site
  • Scan-only deliverables (mesh / STL) for your own CAD or manufacturing workflow
  • Scan-to-CAD: conversion of scan data into parametric SolidWorks models
  • Reconstruction of legacy, obsolete or undocumented parts
  • Remanufacture-ready models and fully dimensioned drawings
  • Design modification and improvement of existing parts

Typical applications

  • Replacement and spare parts for plant, machinery and production equipment
  • Automotive, motorsport and aftermarket components
  • Castings, forgings and complex freeform geometry
  • Jigs, fixtures and tooling built around existing parts
  • Products and enclosures designed to fit existing components
  • Digital records of critical or irreplaceable parts

Powered by QuickSurface for SolidWorks.

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Parametric mechanical assembly model developed for manufacturing and fabrication

Mechanical Design & CAD Drafting

Clear design intent reduces fabrication questions, rework, and downstream delays.

Mechanical design and CAD drafting form the core of our services. We use SolidWorks to develop parametric models for individual components, sub-assemblies, and complete mechanical systems. Deliverables can be provided as SolidWorks native files where required, as well as in neutral CAD formats such as STEP, IGES, DXF, and PDF to support fabrication, machining, and assembly.

  • 3D mechanical design of individual components
  • Sub-assemblies and complete mechanical assemblies
  • Parametric SolidWorks models structured for revision and reuse
  • Design intent aligned with fabrication, machining, and assembly requirements
  • All models are developed with downstream fabrication, machining, and assembly in mind.
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Manufacturing & Fabrication Drawings

We produce clear, unambiguous manufacturing and fabrication drawings intended for direct use in Australian workshop and production environments. Our drawings are fully dimensioned and tolerance-aware, supporting CNC machining, fabrication, and assembly processes while minimising interpretation errors during manufacture.

Fully dimensioned drawings minimise interpretation errors and support efficient workshop production.

  • Fully dimensioned fabrication and machining drawings
  • Tolerances, notes, and callouts aligned with manufacturing processes
  • Assembly drawings and exploded views where required
  • Bill of Materials (BOM) and component documentation
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Design for Manufacturing Support

Design decisions are made with machining, fabrication, and supplier capabilities in mind.

Our design-for-manufacturing support ensures CAD data is prepared specifically for handover to Australian suppliers and fabrication partners. This includes geometry optimisation, process-aware design decisions, and export-ready files suitable for CNC machining, fabrication, or additive manufacturing workflows.

  • Design for CNC machining (milling, turning, fabrication)
  • Design for additive manufacturing (3D printing)
  • Geometry optimisation for manufacturability
  • Export-ready files for machining, fabrication, or supplier coordination

OMNI Engineering does not operate manufacturing equipment in-house. Our focus is on delivering clear, accurate design data that integrates smoothly into external production workflows.

CAD Support & File Updates

Existing CAD data is cleaned, structured, and updated to reduce future revision effort.

For clients with existing CAD data, we offer ongoing CAD support including design revisions, legacy file clean-up, drawing updates, and preparation for manufacture. This service supports Australian businesses requiring flexible drafting assistance without maintaining in-house CAD resources.

  • CAD revisions and design changes
  • Legacy file clean-up and reorganisation
  • Drawing updates and standardisation
  • Preparation of files for external manufacture or project handover

Who We Typically Work With

OMNI Engineering supports Australian businesses that require clear, practical mechanical design and CAD drafting support aligned with real-world manufacturing workflows.

  • Manufacturing and fabrication businesses
  • Engineering teams seeking external CAD support
  • Product developers preparing designs for production
  • Clients requiring accurate, tolerance-aware drawings
  • Projects with clearly defined manufacturing intent
  • Maintenance and asset teams needing replacement or legacy parts

If your enquiry relates to mechanical design, CAD drafting, or manufacturing documentation, we’re happy to discuss your requirements.

How We Work

Projects are delivered on either an hourly or fixed-price basis depending on scope clarity and complexity. All work is scoped prior to commencement, with clear communication, practical engineering judgement, and professional delivery aligned to Australian industry standards and client requirements.

  • Clear scope definition
  • Practical, manufacturing-aware design decisions
  • Transparent communication
  • Professional, on-time delivery
  • Experience across automotive, industrial, and bespoke mechanical systems
  • Projects ranging from individual components to complete assemblies

Our goal is to provide CAD support that integrates seamlessly into your existing workflow, whether you require short-term assistance or ongoing design support.

We regularly collaborate with external manufacturers and fabricators to ensure smooth handover.

Pricing & Engagement

Fixed-price work is typically used where the scope and deliverables can be clearly defined upfront. Hourly engagement is better suited to exploratory work, reverse engineering, design iteration, or evolving project requirements.

In all cases, scope and pricing are agreed prior to commencement.

Request a project review

If you require 3D scanning, reverse engineering, mechanical design or CAD drafting support, please get in touch to discuss your project requirements.

We’re happy to review scope, answer questions, and provide a clear path forward.

Discuss your project

Contact

For all enquiries please email info@omni-engineering.com.au

Based in Sydney, NSW. On-site 3D scanning available — contact us to discuss your location.

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